Welding & Fabrication Reference

Welding & Fabrication Quick Reference

Plan qualification, filler selection, heat treatment, weld examination, end preparation, joint-type selection and dissimilar-metal joints without reproducing controlled Code tables.

Base-metal qualification index (ASME IX / B31.3)

7 items
Base-metal P-Number and Group Number screening index
Specification / GradeProductFamilyP-No.GroupCaution & ControlsSource Reference
SA/ASTM A106 Grade BSeamless pipeCarbon steelP-P-No. 1Group 1Confirm the exact adopted material specification and any supplementary requirements.
ASME BPVC Section IX (2025)QW/QB-422; verify exact specification, grade and UNS row
SA/ASTM A333 Grade 6Low-temperature pipeCarbon steelP-P-No. 1Group 1Impact-test and low-temperature service requirements are separate from P-Number grouping.
ASME BPVC Section IX (2025)QW/QB-422; verify exact specification, grade and UNS row
SA/ASTM A335 P11Seamless pipe1.25Cr–0.5Mo alloy steelP-P-No. 4Group 1Heat treatment and hardness controls normally govern fabrication planning.
ASME BPVC Section IX (2025)QW/QB-422; verify exact specification, grade and UNS row
SA/ASTM A335 P22Seamless pipe2.25Cr–1Mo alloy steelP-P-No. 5AGroup 1Verify thickness-dependent preheat, PWHT and impact-test requirements.
ASME BPVC Section IX (2025)QW/QB-422; verify exact specification, grade and UNS row
SA/ASTM A312 TP304LPipeAustenitic stainless steelP-P-No. 8Group 1Control contamination, heat tint and interpass temperature; P-Number alone does not address corrosion service.
ASME BPVC Section IX (2025)QW/QB-422; verify exact specification, grade and UNS row
SA/ASTM A312 TP316LPipeAustenitic stainless steelP-P-No. 8Group 1Confirm filler selection against service corrosion requirements and project ferrite limits.
ASME BPVC Section IX (2025)QW/QB-422; verify exact specification, grade and UNS row
SB/ASTM B167 UNS N06600Nickel-alloy pipe/tubeNickel-chromium alloyP-P-No. 43Verify current rowNickel-alloy group assignments and filler restrictions must be checked in the licensed edition.
ASME BPVC Section IX (2025)QW/QB-422; verify exact specification, grade and UNS row

Base-metal to filler-metal screening

7 items
Common base-metal to filler-metal screening families
Base-metal pairProcessAWS ClassificationF-No.A-No.Selection basisSource Reference
P-No. 1 → P-No. 1SMAWE7018 familyF-Typical F-No. 4A-Typical A-No. 1Common low-hydrogen carbon-steel screening family; match strength, toughness and hydrogen controls to the WPS.
ASME BPVC Section IX (2025)QW/QB-422; verify exact specification, grade and UNS row
P-No. 1 → P-No. 1GTAWER70S-2 / ER70S-6 familyF-Verify by filler specificationA-Typical A-No. 1Common carbon-steel root/fill family; deoxidizer choice depends on cleanliness and procedure.
ASME BPVC Section IX (2025)QW/QB-422; verify exact specification, grade and UNS row
P-No. 4 → P-No. 4SMAWE8018-B2 familyF-Typical F-No. 4A-Verify deposited chemistryNominal 1.25Cr–0.5Mo matching family; confirm temper-bead, hardness and PWHT controls.
ASME BPVC Section IX (2025)QW/QB-422; verify exact specification, grade and UNS row
P-No. 5A → P-No. 5ASMAWE9018-B3 familyF-Typical F-No. 4A-Verify deposited chemistryNominal 2.25Cr–1Mo matching family; final choice must follow qualified chemistry and heat treatment.
ASME BPVC Section IX (2025)QW/QB-422; verify exact specification, grade and UNS row
P-No. 8 (304L) → P-No. 8 (304L)GTAW / GMAW / SMAWER308L / E308L familyF-Process-specific; verify Section IXA-Typical austenitic weld-metal groupCommon matching stainless family; verify ferrite, impact and corrosion-service requirements.
ASME BPVC Section IX (2025)QW/QB-422; verify exact specification, grade and UNS row
P-No. 8 (316L) → P-No. 8 (316L)GTAW / GMAW / SMAWER316L / E316L familyF-Process-specific; verify Section IXA-Typical austenitic weld-metal groupCommon matching molybdenum-bearing stainless family; confirm service chemistry and ferrite limits.
ASME BPVC Section IX (2025)QW/QB-422; verify exact specification, grade and UNS row
P-No. 1 → P-No. 8GTAW / SMAWER309L / E309L familyF-Process-specific; verify Section IXA-Typical austenitic weld-metal groupCommon transition family for carbon steel to austenitic stainless; dilution and service temperature can require a nickel-base alternative.
ASME BPVC Section IX (2025)QW/QB-422; verify exact specification, grade and UNS row