Overview
Technical methods for welded, mechanical, and nonmetallic repairs of in-service pressure equipment and piping.
Scope & Applicability
Applies To Industries
Covers — technical repair methods for in-service pressure equipment and piping, organized as articles: welded repairs (weld build-up/overlay, sleeves, fillet-welded patches), mechanical repairs (bolted clamps, flange work), and nonmetallic/composite repairs, each with design, installation, and examination requirements.
Does NOT cover (exclusions) — the following are governed elsewhere:
- Whether/when to repair and the in-service inspection program → API 570 / API 510.
- Fitness-for-service assessment of the flaw → API 579-1 / ASME FFS-1.
- Post-construction jurisdictional repair authorization (R-stamp) → NBIC.
PCC-2 supplies qualified repair techniques; the inspection code and FFS decide if and how the repair is justified.
Key Requirements
PCC-2 provides qualified repair methods organized by article:
- Welded Repairs — weld overlay/build-up, full-encirclement and fillet-welded sleeves, with weld procedure and PWHT considerations.
- Mechanical Repairs — bolted clamps and mechanical assemblies for leak sealing/reinforcement.
- Nonmetallic Repairs — composite (fiber-reinforced) wrap systems with design and qualification.
- Examination & Testing — NDE and pressure/leak testing appropriate to each repair method.
Technical Details
ASME PCC-2 is a toolbox of qualified repair methods for in-service pressure equipment and piping — welded (overlays, sleeves, patches), mechanical (clamps, bolted assemblies), and nonmetallic (composite wraps). Each method is a self-contained article with its own design, installation, and examination requirements.
It answers "how to repair," not "whether to repair": that decision, and the remaining-life justification, come from the inspection code (API 570/510) and fitness-for-service (API 579-1). Post-construction jurisdictional authorization (the R-stamp) is handled by the NBIC.
Engineering Note: Select the PCC-2 method to match the damage and service — a composite wrap can restore a corroded straight run without hot work, but leak-through defects, cracks, or high-consequence service may demand a welded or full-encirclement repair with proper NDE.
Engineering Notes
A toolbox of qualified repair methods — welded (e.g., weld overlay, full-encirclement sleeves), mechanical (clamps, bolted assemblies), and nonmetallic (composite wrap) — each written as a standalone article with its design, application, and examination requirements. It provides the "how to repair"; the decision on whether a repair is acceptable and what remaining life it gives comes from the inspection code (API 570/510) and fitness-for-service (API 579-1).
Source, Edition & Status
- Publisher
- ASME
- Edition Year
- 2022
- Industries
- Petrochemical, Refinery, Chemical Plant, Power Plant, Pipeline
- Last Reviewed
- 2026-07-01
- Last Updated
- 2026-07-01
- Verified By
- Engineering content reviewer
- Content Status
- reviewed
- Official Link
- www.asme.org