Overview
Welding requirements for statically and cyclically loaded structural steel — pipe supports, structures, and pipe racks. Covers design, qualification, workmanship, and inspection of welded connections.
Scope & Applicability
Applies To Industries
Covers — welding of statically and cyclically loaded structural steel connections in carbon and low-alloy steels: weld design, prequalified and qualified WPSs, welder qualification, workmanship, and visual/NDE inspection acceptance for structures.
Does NOT cover (exclusions) — the following are governed elsewhere:
- Pressure piping and vessel welds → ASME Section IX + the construction code.
- Sheet steel (thin gauge) → AWS D1.3; reinforcing bar → AWS D1.4; aluminum structures → AWS D1.2.
- Pipeline welding → API 1104.
D1.1 owns structural steelwork (supports, racks, structures); pressure-boundary welds belong to Section IX.
Key Requirements
D1.1 sets minimum requirements for structural welding:
- Weld Design — joint details, allowable weld sizes, and effective throats for structural connections.
- Procedure Qualification — prequalified WPSs (avoiding a PQR) or qualification by test.
- Welder Qualification — performance tests by process, position, and joint type.
- Inspection & Acceptance — visual inspection plus NDE (UT/RT) with structural acceptance criteria for statically vs cyclically loaded members.
Technical Details
AWS D1.1 is the flagship structural welding code for carbon and low-alloy steel — the standard behind welded pipe supports, pipe racks, and steel structures. It combines weld design rules, procedure and welder qualification (including prequalified WPSs), workmanship, and inspection acceptance in one code.
Its acceptance criteria differ for statically and cyclically (fatigue) loaded connections. Because it is a structural (non-pressure) code, structural welds are qualified to D1.1 while pressure-boundary welds stay under ASME Section IX.
Engineering Note: Use D1.1's prequalified WPS provisions to avoid a separate PQR for common structural joints — but confirm the joint, process, and steel grade actually fall within the prequalified limits.
Engineering Notes
The structural-steel welding code for pipe supports, racks, and steel structures — the non-pressure counterpart of ASME Section IX. It has its own prequalified WPS provisions and its own welder-qualification and inspection rules, so structural welds are qualified to D1.1, not Section IX. Do not mix the two on a project without a clear boundary between structural and pressure welding.
Source, Edition & Status
- Publisher
- AWS
- Edition Year
- 2025
- Industries
- General Industry, Building Services
- Last Reviewed
- 2026-07-01
- Last Updated
- 2026-07-01
- Verified By
- Engineering content reviewer
- Content Status
- reviewed
- Official Link
- www.aws.org