Overview
Structural thickness-design procedures for ductile-iron pressure pipe.
Scope & Applicability
Applies To Industries
Applies to: Structural thickness design of ductile-iron water and wastewater pressure pipe; accounts for internal pressure, external soil load, and live loads; pipe pressure classes 50–56; standard laying conditions A–E.
Does NOT cover: Plastic pipe (AWWA C900/C906 for PVC/PE); steel water pipe (AWWA C200); in-plant ductile-iron piping not in buried service; thrust restraint design (AWWA M41 manual applies).
Key Requirements
- Design earth cover depth and live load selection (AASHTO H-20 or H-25 truck loading)
- Working pressure input including surge allowance (100 psi above normal operating pressure)
- Laying condition selection (Types 1–5 per soil support quality)
- Minimum wall thickness calculation per pressure class formula
- Pressure class selection from tables (Class 50–56 based on combined loading)
- Corrosion allowance for aggressive soils (polyethylene encasement per AWWA C105)
Technical Details
AWWA C150 is the design standard used to select ductile-iron pipe pressure class for water main projects. Its trench-loading model accounts for both internal pressure surge and the external earth/live load combination. The standard incorporates a 100 psi surge allowance above the working pressure, meaning pressure Class 50 pipe (minimum of 150 psi) is adequate for a 50 psi working pressure system after surge.
Engineering note: In deep-trench or heavy-traffic installations, the external earth load can govern the pressure class selection rather than internal pressure. Always calculate both the pressure-based class and the earth/live-load class and select the more conservative result. For aggressive soils (low resistivity, sulfide-containing), specify polyethylene encasement (AWWA C105) in addition to the calculated pressure class to protect against external corrosion.
Engineering Notes
This supporting reference should be used with the governing piping code and the project purchase specification.
Source, Edition & Status
- Publisher
- AWWA
- Industries
- Waterworks, Municipal
- Last Reviewed
- 2026-07-01
- Last Updated
- 2026-07-01
- Verified By
- Engineering content reviewer
- Content Status
- reviewed
- Official Link
- www.awwa.org